Technical Parameters and Application Guide for 3D Printing Materials

2025-03-30 10:20 Hejia Smart Technology

Technical Parameters and Application Guide for 3D Printing Materials

3D printing technology's core competitiveness lies in the deep integration of material properties and processing parameters. The following systematically collates the technical parameters of mainstream 3D printing materials from three dimensions: material physical properties, processing parameters, and application indicators, providing data support for engineering applications.


3D-printingcailiao.jpg

I. Technical Parameter Tables for Plastic Materials

(I) FDM-Common Plastics

Parameter Category
ABS
PLA
Melting Temperature
220-260℃
180-220℃
Density
1.04-1.06 g/cm³
1.25-1.29 g/cm³
Tensile Strength
35-45 MPa
40-50 MPa
Flexural Strength
50-60 MPa
60-70 MPa
Heat Deflection Temp.
90-105℃ (0.45MPa)
55-60℃ (0.45MPa)
Shrinkage Rate
0.4%-0.7%
0.1%-0.3%

Application Optimization:

  • ABS is suitable for impact-resistant structural parts (e.g., drone housings). Control print bed temperature at 80-100℃ to reduce warping.

  • PLA's biocompatibility makes it ideal for medical applications (e.g., surgical guides). Use a 0.4mm nozzle to achieve ±0.1mm precision.

(II) SLA-Common Resins

Parameter Category
General UV-Curable Resin
Elastic UV-Curable Resin
Curing Wavelength
365nm (UV-LED Light Source)
365nm
Viscosity (mPa·s)
100-300 (25℃)
500-800 (25℃)
Tensile Modulus
2.0-3.5 GPa
0.1-0.5 GPa
Elongation at Break
2%-5%
100%-300%
Hardness (Shore D)
75-85
20-40

Process Key Points:

  • For general resin printing of jewelry models, layer thickness ≤50μm to achieve Ra0.2μm surface roughness.

  • For elastic resin printing of silicone molds, control exposure time at 10-15 seconds to avoid toughness degradation due to over-crosslinking.

II. Technical Parameter Tables for Metal Materials

(I) Metal Powder Materials

Parameter Category
316L Stainless Steel Powder
Titanium Alloy (Ti-6Al-4V) Powder
Particle Size Distribution
15-53μm (D50)
15-45μm (D50)
Apparent Density
2.5-3.0 g/cm³
2.8-3.2 g/cm³
Melting Point
1375-1400℃
1660-1690℃
Tensile Strength
≥500 MPa (Sintered State)
≥900 MPa (Sintered State)
Elongation
≥8% (Sintered State)
≥6% (Sintered State)
Thermal Conductivity
16 W/(m·K) (25℃)
6.7 W/(m·K) (25℃)

Engineering Applications:

  • Stainless steel printing for aircraft engine blades requires oxygen content ≤200ppm to prevent high-temperature oxidation.

  • Titanium alloy printing for artificial joints uses electron beam melting (EBM) to achieve 99.5% density.

(II) Aluminum Alloy Wire (6061)

Parameter Category
Technical Indicators
Diameter Tolerance
±0.05mm
Tensile Strength
260-310 MPa
Elongation
≥12%
Melting Temperature
580-660℃
Coefficient of Thermal Expansion
23.6×10⁻⁶/℃ (20-100℃)

Printing Optimization:

  • For automotive wheel hub printing, use a twin-screw extruder, control wire feeding speed at 30-50mm/s, and match 1.75mm wire for structural lightweighting.

III. Technical Parameter Tables for Ceramic Materials

(I) Zirconia Ceramic (3Y-TZP)

Parameter Category
Technical Indicators
Density
6.0-6.2 g/cm³
Vickers Hardness
1200-1400 HV
Fracture Toughness
8-10 MPa·m¹/²
Coefficient of Thermal Expansion
9.6×10⁻⁶/℃ (20-1000℃)
Maximum Service Temperature
1200℃

Medical Application Standards:

  • Full ceramic crowns must comply with ISO 6872: lead/cadmium leaching ≤0.1ppm, flexural strength ≥800 MPa.

(II) Alumina Ceramic (95% Al₂O₃)

Parameter Category
Technical Indicators
Bulk Density
≥3.7 g/cm³
Dielectric Constant
9-10 (1MHz)
Breakdown Voltage
≥15 kV/mm
Abrasion Resistance
0.02 mg/cm² (Al₂O₃ Abrasive)

Electronic Packaging Requirements:

  • Ceramic substrates must pass 85℃/85%RH humidity test with insulation resistance ≥10¹²Ω·cm.

IV. Technical Parameter Tables for Composite Materials

(I) Carbon Fiber Reinforced PA6 (CF 30%)

Parameter Category
Technical Indicators
Fiber Length
0.2-0.5mm
Tensile Strength
180-220 MPa
Flexural Modulus
8-10 GPa
Heat Deflection Temp.
250℃ (1.82MPa)
Water Absorption
≤0.3% (24h)

Aerospace Applications:

  • UAV wing printing requires fiber orientation ≥90% and interlaminar shear strength ≥50 MPa.

(II) Silicon Carbide Particle Reinforced Aluminum (SiC_p/Al 15%)

Parameter Category
Technical Indicators
Particle Size
5-10μm
Tensile Strength
350-400 MPa
Thermal Conductivity
180-220 W/(m·K)
Wear Coefficient
1.2×10⁻⁶ mm³/(N·m)

Engine Component Requirements:

  • Piston manufacturing must pass 500-hour high-temperature fatigue test (200-300℃) with mass loss ≤0.5%.

V. Material Selection Decision Matrix

Application Scenario
Key Parameter Requirements
Recommended Materials
Precision Medical Models
Biocompatibility, Size Precision ±0.05mm
PLA/SLA Resins
High-Temperature Structures
Thermal Strength (≥600℃)
Titanium Alloy/Zirconia Ceramic
Lightweight Components
Specific Strength (MPa·cm³/g) ≥150
Carbon Fiber-Reinforced Composites
Corrosion-Resistant Equipment
Salt Spray Test ≥1000h
Stainless Steel/Alumina Ceramic
Note: Specific strength = tensile strength/density, a core indicator for lightweight performance.
By quantifying technical parameters, a mapping relationship between material properties and process parameters can be established. For example, when printing precision ≤0.1mm, prioritize SLA resins (layer thickness ≤50μm); for components requiring ≥10⁶ fatigue cycles, carbon fiber-reinforced materials are ideal. With material technology iteration, 3D printing will achieve engineering applications in more demanding scenarios.


Name:
Message:
Verification code:
Submit
Comment
About Us
Contact Us
Address:Building 2, No. 42 Dongkeng Avenue South, Dongguan City, Guangdong Province, China WhatsApp:+86 15814109189 Emial:contact@hejiatek.com
Our processing equipment is complete
Whatsapp
+86 15814109189 (Click here➡)
Your Need
Leave us a message